[wptab name=’Super Mixer/Granulator/Dryer’]
Super Mixer, Granulator, Dryer
Mixing and Granulation:
The main impeller mixed the powder into a fluidized vortex and forms agglomerates with the binder solution. Then the high-speed chopper breaks the agglomerates into granules by a rolling action.
Drying (Use vacuum drying system):
The Mixing Tank is heated by the hot water in jacket; the wet granules are rolling slowly and dehydration by vacuum suction to reach to drying efficiency.
Description of the process
Powder Vacuum Loading → Drying Mixing → Binder Spraying → Wet Granulation → Vacuum Drying → Milling → Auto Suction to Bin
Four in one single bowl
1. Multiple functions: Mixing , Granulation, Drying, Milling
2. One line production only need an equipment (YC-SMGD) to finish the whole process that saves the space
3. Four in one process to prevent the movement and contamination of the products.
4. Operation in a closed type design to reduce the contamination
5. Drying temperature: 50~80°C
6. Drying time: Organic solvent is around 1-2 hrs; water is around 2-4hrs
7. Variable speed to meet different process: Mixing and Granulation by High Speed: Drying and Discharging by Low Speed.
Automatic / Closed type operation
1. Powder Vacuum Loading is available
2. Binder Spraying: Using the mist nozzle design
3. Touch Screen Interface control system: all the paraeters can be memorable, multilever of pins can be set, connect to the diagrams printing
4. Discharge connects a Cone Mill and a Bin are available
5. The end point control of granulation: by ampere or torque
Features
1. Follow the regulations of cGMP, PIC/S GMP, FDA
2. WIP System is available
3. Explosion Proof System is available: Suitable for organic solvent
4. Multi-safety Interlock System:
4a. Stop operation when the cover is not closed properly
4b. Stop operation when the air pressure is not sufficient for the seal
5. Separated compressed air routes design to meet the good air quality: the compressed air for air seal will pass through an air filter. For the cylinder, the compressed air will pass through lubricating oil to ensure the air quality and lubrication
6. Unique design of the air seal: This design can prevent powder access into the main seal and the chopper to prevent powder dropping
7. The clearance between impeller and the bottom of mixing bowl is only about 0.5~0.8 mm; therefore, high mixing efficiency can be achieved
[/wptab]
[wptab name=’Vacuum Mixer/ Granulator’]
Super Mixer/ Granulator:
In the cone-shaped vessel, the main impeller mixes the powder into fluidized vortex and forms agglomerates with the binder solution. Then the high speed chopper breaks the agglomerate into granules by a high speed rolling action.
Functions:
1. Mixing: Powder and powder
2. Granulation: Powder and binder
Description of the process:
By using vacuum system or lifting system to transfer powder from an IBC (Intermediate Bulk Container) into the mixing bowl.
Serveral kinds of powder can be uniformly mixed by using the main impeller.
Binder (solution) can be sprayed from pressure tank (or solution tank) to powder by the spray nozzle.
Then the high-speed chopper breaks the agglomerates into granules.
Finished wet granules will be discharged from discharge valve.
(The finished wet granules can be also transferred to a container of Fluid Bed Dryer via an in-line mill.)
Laboratory Equipments:
Laboratory Models: SMG-3, SMG-5, SMG-10, SMG-20
Laboratory Multi-bowl Model: SMG-3/2/1, SMG-10/5, SMG-20/10
Optional devices are available:
1.Solution spray system: by using pressure or pump to transfer
2.Human-Machine Interface (HMI) design
3.The end point control of granlation: by ampere or lorque
4.Explosion Proof Device: for organic solvent
5.Jacket: for cooling or heating
6.Discharge with Cone Mill, and can be connected to the Fluid Bed Dryer
7.Material transfer: by vacuum suction or lifting system
8.WIP system
9.Main Impeller Lifting System for cleaning
10.Preparation Tank
Features:
1. Follows the regulations of cGMP, PIC/S GMP, FDA.
2. High uniformity of mixing: Even with big difference of bulk density of powder still can mix very well. Binder (solution) can be sprayed from pressure tank (or solution tank) to powder by the spray nozzle.
3. High Shear Mixer Operates just in Short mixing time
3a. Dry mixing: 2~5 minutes
3b. Granulation: 5~10 minutesFinished wet graules will be discharged from the discharge valve. (The finished wet granules can be also transfered to a container of Fluid Bed Dryer via an in-line mill.)
4. Multi-safety Interlock System:
4a. Stop operation when the cover is not closed properly
4b. Stop operation when the cover of discharge valve is not closed properly
4c. Stop operation when the air pressure is not sufficient for the seal
5. Separated compressed air routes of the High Shear Mixer is especially designed to meet the good air quality: the compressed air for air seal will pass through an air filter. For the cylinder, the compressed air will pass through lubricating oil to ensure the air quality and lubrication
6. Equipped with unique design of the air seal: This design can prevent powder access into the main seal and the chopper to prevent powder dropping
7. The clearance between impeller and the bottom of mixing bowl is only about 0.5~0.8 mm; therefore, high mixing efficiency can be achieved
8. Clamps of the cover: special designed by an eccentric wheel of clamps for easy operation and well sealed
Application:
1.Pharmaceutical: Powder mixing, granulating with binder before tabletting.
2.Food: Fruit favored tablet, seasoning and healthy food granulation.
3.Chemical material mixing and granulation.
4.Electronic material mixing and granulation.
[/wptab]
[wptab name=’BIN-IBC-BIN-System’]
Bin(IBC) & Bin System:
Bin:
Bin (also known as Inermediate Bulk Container, IBC) and Bin system are for powder handling application to store, transfer and mix for close containment. They are very easy to transfer and clean.
The volume of IBC is from 20 Liters up to 1500 Liters, the optional device of Vacuum Suction Device is available to fit with the IBC.
Related Devices with Bins:
1.Bin Mixer
2.Bin Lifter (Feeding)
3.Bin Washer
BIN MIXER:
The IBC is attachable with a Bin Mixer thorough mixing of powder and granules by rotating the IBC.
BIN LIFTER:
Attach with Bin on lifting device can make an ease transfer. Discharging of Bins is accepted atandard for close containment.
BIN WASHER:
The Bin Washer combines with the IBC, a high pressure pump, an autovalve and a lifting washing nozzle to clean in an automatic program.
BIN DISPENSER:
Raw materials, powder, and granules can be dispensed in different levels for charging or dischargin of Bins.
Features
Bin Mixer
1.Bins can be either storage or mixing
2.Special design for different size of Bins can fit in one Bin Mixer System
3.Ease of cleaning and movement
4.Variety models can be chosen: fixed type or lifting type
Bin Lifter
1.Ease of lifting Bins to charge (feeding) in a closed system
2.Special design to fit with the feeding of a tabletting machine, a capsule filling machine and a counting machine
3.To fit with the Bins to move up and down, and rotate in 90 degrees
4.You can choose an auto process control: lift up → to the expected height → rotating → back slowly to the position
[/wptab]
[wptab name=’Double Cone Mixer’]
Double Cone Mixer
The corn shaped mixer is wide in the middle and narrow of the both ends. Inside has bottles in the middle, when the powder or granules rolling up and down in he drum and hit the middle bottles, the best mixing result can be reached.
Features:
1. Well mixing effect
2. Simple structure
3. Mixing ratio up to
4. With safety gate and safety interlock
5. Can join with vacuum suction system and connect to dry granulator for closed type operation and continuous auto loading
[/wptab]
[wptab name=’Rocking Mixer’]
Rocking Mixer – RKM:
The column shaped mixer has baffles inside to facilitate the mixing effect. When the powder or granules rolling and shaking up and down in the drum, the best mixing result can be reached.
Features:
1. Require low height, suitable for less space
2. Easy discharge
3. Simple Structure
4. Easy operation and cleaning
5. Can joint with vacuum suction system and connect to dry granulator for closed type operation and continuous auto loading.
[/wptab]
[wptab name=’Super Mixer, Granulator, Microwave Dryer’]
Super Mixer, Granulator, Microwave Dryer:
YENCHEN’s Revolutionary Super Mixer/Granulator/Microwave Dryer (SMGD-MV) with high-speed and low-temperature drying to achieve the high quality of the drying product
YENCHEN’s Super Mixer/Granulator/Microwave Dryer has been developed jointly with Taiwan Food Industry Research and Development Institute.
YENCHEN’s SMGD-MV four in one special design process of Mixing →Granulating →Microwave drying →Dry milling, provides the high sensitive product in the pharmaceutical field to shorten customers’ process, reduce the cost, save the space and time and to improve the product quality.
Specification:
SMGD-20MV
Lactose -3Kg, corn flour -1.75Kg, binder (PVP K-30) -0.25Kg, water -1Kg, total 6kg
Raw material: 50% lactose, 29% corn flour, 5% binder (PVP K-30), 16% water
moisture content from 20% to 4%, it would take 50min
Application:
1. Pharmaceutical：Antibiotic, contraceptive(birth-control pill), irritant ingredient, hormone medicine.
2. Chemical：Detergent, pesticide, pigment, polymer and ceramic powder.
[/wptab]
[wptab name=’V-Mixer’]
V-Mixer – VM:
The V shaped mixer’s mixing method is through rotating the granules rapidly and this enables the product separating into two cones then two merge into one again. By repeating the procedure, the granule will then be separated and merged again and agani to reach the best mixing result.
Features:
1. Well mixing effect
2. Simple Structure
3. Easy cleaning
4. With safety gate and safety interlock
5. Can joint with vacuum suction system and connect to dry granulator for closed type operation and continuous auto loading.
[/wptab]
[wptab name=’Tumbling Mixer’]
Tumbling Mixer – TM:
The eight angles shaped tumber has baffles on each side. The granules are twisted flowing along the baffles and mixed again by the center shaft baffles. I1 can reach the best mix result, the shortest mixing time and the mixing ratio up to 1:10,000.
Features:
1. Uniform mixing
2. Short mixing time
3. Mixing ratio up to 1:10,000
4. With safety gate and safety interlock
5. Can joint with vacuum suction system and connect to dry granulator for closed type operation and continuous auto loading
[/wptab]
[end_wptabset]